In today’s world, the importance of sustainable practices and waste reduction cannot be overstated. With the global focus on environmental conservation and recycling, businesses are increasingly looking for innovative solutions to transform waste into valuable resources. At POLYRETEC, we specialize in plastic extrusion and recycling equipment, and our PP PE Recycling & Compounding Line stands out as a high-performance solution designed to convert PP waste into high-quality pellets.
As a manufacturer of plastic extrusion and recycling equipment, POLYRETEC integrates research and design, product manufacturing, promotion and sales, installation and commissioning, and after-sales service. We are committed to the R&D and application of plastic recycling and extrusion technology, providing overall crushing and cleaning equipment for the recycling and reuse of waste plastics, as well as recycling and pelletizing extrusion production lines. Our expertise in this field has led us to develop the PP PE Recycling & Compounding Line, a groundbreaking product that offers unparalleled performance and efficiency.
The PP PE Recycling & Compounding Line is designed to process customized plastic recyclate from inexpensive recycling raw material. When recycling plastics from in-house or post-consumer waste, quality fluctuations are inevitable, often limiting the amount of recyclate in the end product. However, POLYRETEC’s solution lies in systematic upcycling, which combines recycling and compounding in a single processing step. This enables us to optimize the property profile of the material according to specific requirements, resulting in customized plastic recyclate for high-quality applications.
The core of the PP PE Recycling & Compounding Line is the proven and robust POLYTEC technology. This technology converts recycling raw material, such as PP nonwoven, PE edge trim, and PA fibers, into a filtered melt. The melt is then directed to a co-rotating twin-screw extruder from Coperion, which is renowned for its excellent mixing and gas removal properties. This part of the system handles all compounding tasks, allowing for the dosing of a wide variety of additives, fillers, and reinforcing agents in doses higher than previously possible with POLYTEC recycling systems.
The process begins with automatic feeding according to customer requirements. In the patented preconditioning unit, the material undergoes cutting, mixing, heating, drying, degassing, densification, and buffering. The pre-compacted material is then continuously fed into the tangentially connected extruder. In the extruder screw, the material is plasticized, homogenized, and cleaned in the fully automatic self-cleaning filter. The prepared and cleaned melt is then transported via the melt pump directly to the co-rotating, self-cleaning twin-screw extruder.
The twin-screw compounding extruder is a flexible part of the system that can handle all compounding tasks. High amounts of fillers and reinforcing agents, such as up to 80% CaCO3 or 50% glass fiber, can be admixed. In the degassing zone, the compounded melt is degassed and moved to the respective tool, such as POLYTEC’s hot die face pelletizing system. This system ensures consistent pellet quality, with output capacities ranging from 300 kg/h to 1000 kg/h, depending on the material properties of the polymer, the type and properties of the filling/reinforcing agent, and the degree of filling.
POLYRETEC’s PP PE Recycling & Compounding Line offers numerous advantages. It not only converts waste into valuable material but also optimizes the property profile of the recyclate according to specific requirements. The use of additives, fillers, and reinforcing agents allows for the creation of customized plastic recyclate suitable for high-quality applications. Furthermore, the system’s efficient and automated process reduces labor costs and enhances productivity.
In conclusion, POLYRETEC’s PP PE Recycling & Compounding Line is a high-performance solution for transforming PP waste into valuable material. With our expertise in plastic extrusion and recycling technology, we are committed to providing innovative and sustainable solutions that contribute to environmental conservation and waste reduction. Visit our website at https://www.polytecrecycling.com/ to learn more about our products and services, including the PP PE Recycling & Compounding Line. Don’t miss the opportunity to transform waste into value with our reliable pelletizers.
Post time: Dec-17-2024