PET Bottle Recycling Process:
De-baling→Metal Removal-→Label Removal--→Metal Removal--→Bottle Pre-washing→Optical Bottle Sorting→Manual Sorting→Crushing→Dust Removal-→Flotation Hot washing→Friction Washing→Rinsing→Flushing
Washing→Drying→Dust Removal-→Optical Flakes Sorting→Blending→Online Inspection-→Packing
Ps.A standard sampling of food-grade/filament-grade PET bottle recycling process,equipment configuration and the process will be optimized according to raw materials
3D-LAYOUT :
PROJECT PARAMETERS:
Food Grade/Filament Grade Estimated plant parameters :
| Input capacity (kg/h) | Required area(㎡) | Install power(kw) | Required water(m³/h） | Required steam(kg/h) | Required compressor air(㎡/min) | Man power |
| 1000 | 1300 | 550 | 2 | 600 | 3 | 5 |
| 2000 | 1600 | 800 | 4 | 900 | 4.5 | 7 |
| 3000 | 2000 | 900 | 4.5 | 1300 | 6.5 | 8 |
| 6000 | 3000 | 1000 | 9 | 2300 | 12 | 11 |
＊water consumption parameters are calculated based on using wastewater reuse system.
＊PET bottle material composition and factory management level will affect actual consumption .
Food grade/Filament Grade Production consumption table-average energy consumption per ton flakes:
| Input capacity (kg/h) | Electricity consumption(KWH) | Steam(kg) | Washing detergent(kg) | Water consumption(ton) |
| 1000 | 170 | 600 | 12 | 1.5 |
| 2000 | 165 | 550 | 12 | 1.5 |
| 3000 | 160 | 500 | 12 | 1.5 |
| 6000 | 150 | 450 | 12 | 1.5 |
Food Grade/Filament Grade PET Flakes Quality Standard Reference Table:
| Moisture | ＜1% |
| Label | ＜15ppm |
| Pvc | ＜30ppm |
| Inorganic compounds | ＜10ppm |
| Glue | ＜10ppm |
| PH | 7.5±0.5 |
| PP/PE | ＜15ppm |
| Metal | ＜10ppm |
| Total impurity | ＜100ppm-250ppm |
| ＊Flake size | 12mm |
＊Flakes size can be specified by customers
1. Solutions for diversification of input PET bottle bales.
2. Automatic de-baling technology, reduces labor, a strong bale breaking ability for high-density PET botle bales
3. Effective PVC label removal.
4. Pre-washing and hot washing process to ensure the cleanliness of rPET flakes.
5. The hot washing process reduces impurities content to achieve high stable and reliable quality of rPET flakes.
6. Completed online water recycling treatment system.
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Why POLYTEC more suitable for your investment?
With Austrian Technology & Made in China
Use our own factories to manufacture waste plastic recycling machines(plastic washing line and pelletizing line) - better quality control
With CE certificate, can meet UL/CSA standard
Quick machine service
Intelligent machine control
Low energy consumption, high output
Equipped with a complete water treatment system
